Initial power-up check
Follow this step-by-step procedure to test your σ11 PSU after you
have completed assembling all parts on the circuit board. Do not
connect the load yet (i.e., the amplifier or other device to be powered
by the σ11). Read through all
steps first and familiarize yourself with what you're about to do
before proceeding.
You will need a multimeter for this procedure (a digital multimeter is
preferable). If at any point your measured voltages do not match what
is described, immediately remove power and check the board and wiring for
errors. Be careful not to short circuit any component with your test
probe leads. Also, if you have sharp meter probes, take care not to
pierce through the circuit board soldermask when making measurements to
prevent a short circuit to the ground plane.
- Set your multimeter to DC Volts mode. If your meter is not
autoranging, select the 100V or 200V range.
- Connect the AC power cord and turn on the power.
- The indicator LED should glow. If not, power off and check the
LED's polarity. Also, check the fuse to make sure it has not
blown. If you have a blown fuse, do not apply power again
until you've identified and corrected the fault.
- Nothing should get warm at this time.
- Touch the meter's negative (black) probe on one of the "V-"
pads on the output terminal blocks, and touch the positive (red)
probe on one of the "V+" pads. The voltage reading
should be very close to the desired output voltage (i.e., if your
σ11 was built for 24V output, you should read
approximately 24V).
- If you have a reasonably good digital multimeter (DMM), repeat the
above step, except with the meter in AC mV mode.
Depending on the sensitivity of your DMM, you should read
no more than 35µV or so. Only the
most sensitive meters will register a reading, most would simply
read 0mV. This is the unloaded output noise of the PSU.
Many DMMs won't produce an accurate AC mV reading when it's
riding on a large DC offset, so don't worry about this measurement
if your result isn't as expected.
- If you passed the above steps, then the σ11 should be
working correctly.
- (Optional) If you have a 50&Omega 50W power resistors,
you can run a load test of the PSU. Turn off the power and wait
30 seconds to let all capacitors drain. Then, connect the resistor
across the V+ and V- pads. Re-apply power. The resistor will get
quite hot and the MOSFETs should warm up. Repeat the DC voltage
measurements above and the readings should remain stable at the
specified voltages. Run this test for as long as you like.
- Turn off the power, wait 30 seconds and let all capacitors drain.
- If all is well, you can now connect the load (i.e., the amplifier or
other device that the σ11 would supply power to). Use color-coded
hookup wire (heavy gauge recommended for longer wire runs), and twist
each V+/V- wires together to improve the common-mode noise
rejection.
- Re-inspect all wiring and check for short circuits.
- Apply power and follow the procedure to setup/adjust/test the
amplifier/device.
Warning
- Due to σ11's lack of current limiting protection and very high
output current capability, short circuiting its outputs could result
in damage even if there is a fuse on the AC mains.
Do not connect the σ11 to the amplifier when the power is
already on. This is especially important if the amplifier or
device being powered by the σ11 has significant rail
capacitance (e.g., larger than 470µF). The current surge
required to charge the capacitors is similar to a momentary
short circuit condition.
For this reason the σ11's power switch should only be on the
AC mains before the transformer, not at its regulated outputs. If
the σ11 is located in a separate case than the device being
powered and the umbilical power cable becomes disconnected, turn off
σ11's power and wait for all capacitors to discharge completely
before reconnecting the cable.
- If you are going to be moving the board, desolder parts or otherwise
work on the board after turning off the power, be sure to wait enough time
to let all capacitors discharge completely. Stored charge in the
capacitors could damage parts if board traces are short-circuited to
each other by contacting other objects or the soldering iron.
Troubleshooting
In case you encounter difficulties in the power-up check, here are
some PDF files showing the σ22 schematic diagram and
the operating points.
All voltages are shown relative to ground. Your actual
measured voltages will vary somewhat from the shown values
(due to parts tolerances).
Check your circuit against these voltages to see if there are
undue large deviations, which may help localize problem areas.
Note that these diagrams do not show the power transformer,
rectifier diodes D1-D4 and their snubber capacitors C1-C4.
Use the
σ11 and σ22 forum for help.
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